12-20-2024, 08:22 PM
<h2> Employing the Balanset-1A System </h2>
<h3> Equipment Preparation </h3>
<ul>
<li> Ensure the instrument is complete with all necessary components: vibration transducers, laser tachometer, magnetic stand, software, and other accessories. </li>
<li> Establish a USB connection between the instrument and the computer, ensuring the software is set up properly. </li>
</ul>
<h3> Sensor Installation </h3>
<ul>
<li> Fix the accelerometers securely to the machine's structure in locations where vibrations are most prominent, ideally near the bearings. </li>
<li> Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition. </li>
</ul>
<h3> Starting the Program </h3>
<ul>
<li> Initiate the Balanset program on your computer. </li>
<li> Configure the software for either single-plane or two-plane balancing, based on the rotor's characteristics and the desired outcome. </li>
</ul>
<h3> Measuring Initial Vibration </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Bring the rotor to its normal operating rotational frequency. </li>
<li> The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state. </li>
</ul>
<h3> Mounting the Test Weight </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams). </li>
<li> Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Determining the Corrective Mass </h3>
<ul>
<li> Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle. </li>
<li> The calculated values are presented on-screen in both numerical and graphical formats. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
<h3> Installing the Correction Weight </h3>
<ul>
<li> Mount the calculated corrective weight onto the rotor at the specified location and angle. </li>
<li> Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Final Check and Balance Confirmation </h3>
<ul>
<li> With the compensating weight attached, operate the rotor and assess the level of any residual vibration. </li>
<li> If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful. </li>
<li> If the vibration level remains high, repeat the process with further weight adjustments. </li>
</ul>
<h3> Generating a Documentation of the Balancing Results </h3>
<ul>
<li> All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position. </li>
</ul>
<h3> Post-Balancing Checklist </h3>
<ul>
<li> Verify the secure attachment of all balancing weights and measurement sensors. </li>
<li> Check that the rotor's rotation is smooth and free from undue noise or vibration. </li>
<li> If the rotor is part of a complex mechanism, verify the proper interaction of all its components. </li>
</ul>
<p> </p>
Instagram: https://www.instagram.com/vibromera_ou/
Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL
Our website about <a href="https://vibromera.eu
"> Rotor balancing success stories </a>
Machinio: https://www.machinio.com/listings/983801...n-portugal
Facebook: https://www.facebook.com/marketplace/ite...1228150722
<h3> Equipment Preparation </h3>
<ul>
<li> Ensure the instrument is complete with all necessary components: vibration transducers, laser tachometer, magnetic stand, software, and other accessories. </li>
<li> Establish a USB connection between the instrument and the computer, ensuring the software is set up properly. </li>
</ul>
<h3> Sensor Installation </h3>
<ul>
<li> Fix the accelerometers securely to the machine's structure in locations where vibrations are most prominent, ideally near the bearings. </li>
<li> Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition. </li>
</ul>
<h3> Starting the Program </h3>
<ul>
<li> Initiate the Balanset program on your computer. </li>
<li> Configure the software for either single-plane or two-plane balancing, based on the rotor's characteristics and the desired outcome. </li>
</ul>
<h3> Measuring Initial Vibration </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Bring the rotor to its normal operating rotational frequency. </li>
<li> The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state. </li>
</ul>
<h3> Mounting the Test Weight </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams). </li>
<li> Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Determining the Corrective Mass </h3>
<ul>
<li> Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle. </li>
<li> The calculated values are presented on-screen in both numerical and graphical formats. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
<h3> Installing the Correction Weight </h3>
<ul>
<li> Mount the calculated corrective weight onto the rotor at the specified location and angle. </li>
<li> Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Final Check and Balance Confirmation </h3>
<ul>
<li> With the compensating weight attached, operate the rotor and assess the level of any residual vibration. </li>
<li> If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful. </li>
<li> If the vibration level remains high, repeat the process with further weight adjustments. </li>
</ul>
<h3> Generating a Documentation of the Balancing Results </h3>
<ul>
<li> All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position. </li>
</ul>
<h3> Post-Balancing Checklist </h3>
<ul>
<li> Verify the secure attachment of all balancing weights and measurement sensors. </li>
<li> Check that the rotor's rotation is smooth and free from undue noise or vibration. </li>
<li> If the rotor is part of a complex mechanism, verify the proper interaction of all its components. </li>
</ul>
<p> </p>
Instagram: https://www.instagram.com/vibromera_ou/
Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL
Our website about <a href="https://vibromera.eu
"> Rotor balancing success stories </a>
Machinio: https://www.machinio.com/listings/983801...n-portugal
Facebook: https://www.facebook.com/marketplace/ite...1228150722